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NEWS
CNC blade coating from the Rise of Jiangxi 鎢精 Shenjiagongye
1 t wolfram cost about 10 million, after processing into carbide can be sold 200 million, and then processed into use carbide coated blade CNC, value can also turn on a number of times! May feel heavy, the tungsten province nonferrous metal resources, "five", one from mining to the production of carbide, to produce world-class CNC blade coating, full generations gone on for centuries.
In the new industrialization horn louder and louder today, in the industrial value chain shining splendor of Jiangxi Tungsten Industry, the rise of the province of traditional resource-based industries, and undoubtedly has an important reference and enlightenment.
Powder coating "Midas touch" - the magic formula to break the monopoly of foreign technology industry, a huge market expansion
November 22, in Jing'an County, the reporter saw the wisdom to Jiangxi Tungsten Industry "handful" of young people on the value chain, he is the minister Dr. materials science, Jiangxi Tungsten Carbide Co., NC blade Division Liuchang Bin.
Medium height, smile rustic, slightly shy, talk to a professional but eloquent. This is a reporter for Liuchang Bin initial impression.
Walking in the production workshop, heating tank, water and gas pipes, machine tools, instrumentation ...... steel gray and black in the form of three-dimensional geometry of the industrial world to build boring. For Liuchang Bin is concerned, here it is, he beats the stage. He is familiar with every corner of the secret here, but also constitutes a test tube well aware of those black metal powder.
劉昌斌 powder in the tube so that the reporter observed under the microscope - just a very ordinary black round particles. He said, do not underestimate these powder coated them onto ordinary CNC blade, not only can enhance the hardness several times, and processing efficiency and stability have been greatly improved.
And martial arts novels who, as if the hands have the go-getters, Moye sword, the power of their martial arts reborn change will occur. Manufacturing equipment industry is the same, an advanced machine tools, only with the corresponding auxiliary blade, the efficiency can be fully exploited. Jiang hard, reporters heard an interesting story - a large automobile manufacturing enterprises, suffer from insufficient capacity, ready to invest several hundred million purchase of the production line. An engineer volunteered: "You give me 100 dollars to try to improve the tool." As a result, the tool is to improve not only the rapid increase processing efficiency and energy consumption dropped significantly, the product precision is improved production efficiency is greatly improved.
Liuchang Bin, a lot of equipment manufacturing enterprises production capacity is not enough, the first thought is to purchase equipment. In fact, by improving the ability of the tool to improve productivity and efficiency of about 30%, it is entirely possible.
However, the improvement of the tool is not simple. Statistics show that in the FAW-Volkswagen Audi car, for example, the crankshaft main bearing caps processed using side-mounted, in-line type broaching machine folder compound forming a special tool, install three kinds, a total of 713 indexable carbide coated blade. The production process, as long as one piece with varying degrees of wear, it will affect the accuracy and quality of the processed products.
Strength and stability, are high quality CNC blade coating two essential characteristics. The secret, the powder coating formulations. The different products, for formulations with different degrees of requirements. Especially in the context of the rapid development of modern industry, new products are developed for coating the blade of a higher speed requirements. Currently, the domestic market is about CNC blade coating 10 billion yuan per year, while domestic product was only one tenth of them.
Liuchang Bin told reporters, because of the large aircraft, high-speed railway and automotive and other emerging industries will be the focus of the development direction of the country, "Twelve Five" period, the market demand for CNC blade coating will rapidly enlarge. Fight for a place in this area, not only crucial for the development of enterprises, but also to break the monopoly of foreign companies, to promote national industrial development has a very important significance.
Catching up with the world's top three quality, the price is only 50% - Technical Innovation burst of super-competitive business
Jiangxi Tungsten Carbide Co., Ltd. in April 2008 production. Although the pre-production in a very short period of time was achieved, but the lack of high-quality and stable performance coating products, this enterprise has always been a painful experience.
Again and again the trial production, once again suffered a setback. One customer even bluntly Jiang hard sales staff said, "Do not sending goods over, we do not have confidence to you."
In 2009, Jiang's hard to rationalize the relationship between equity, with a focus on the next stage of development to attract talent. 李衍軍 three newly appointed general manager went to Zhuzhou, the 劉昌斌 "dig" into the Jing'an.
劉昌斌 impress, except the river hard sincerity, the key is the parent company of the river hard - Jiangxi Tungsten Holdings Group from the resource to a complete industrial chain of high-end products. "Such a development platform, with the potential to develop a world-class industry." 劉昌斌 said.
Drastic, turning back - with a wife, kids, Liuchang Bin ignored a number of private companies hired, chose to settle in Jing'an.
Jiang hard for 劉昌斌 invested 5 million yuan to build a small production line pilot. Then, day and night for months, fought hard, Liuchang Bin assistant in the laboratory with complete JK201, JK301 development work two series of products. While the same product development cycle, the domestic first-class production enterprises need about 2-3 years. In the production, research departments have fought over 劉昌斌, creating a surprising development speed, but also the rise of the river hard extraordinary speed required.
Products to the customer after the trial, the customer's attitude from the beginning of contempt, arrogance quickly become a surprise, admiration. They thumbs up: "Your product quality has reached the world advanced level, with the world's top three ISCAD comparable level." Soon, customers and hard Jiang signed an exclusive supply agreement.
李衍軍 very proud: "Our world-class quality, the price is half the foreign famous brand products."
However, Li Yanjun also very clear. He told reporters: "domestic enterprises compared to the hundreds of thousands of R & D personnel, Jiang hard workers are mostly from the rice fields ashore feet into the factory, technical strength is not strong, but relying on the technical staff of the sales network has not been established talent. still the bottleneck of the current development of the river hard. "
It is reported that, as of the end of October, the river has been producing CNC hard coated blade 2.4 tons, a passing rate of over 99%, the average profit margin is four times the normal CNC blade, the profits accounted for the current half of the river hard.
In order to accelerate the production of CNC blade coating, Jiang hard in the declaration provincial major scientific and technological projects, while high-tech industry, invested nearly 10 million yuan to build (100 tons) of fine carbide tip blade CNC and coating production lines. "In the short period of time and strive to become the second tier of the domestic like industry leader, and launched in specific areas to the impact of the world-class level." 李衍軍 words very real, full of passion rushed.